35mm Extruder For Nylon Extrusion Machine 
[CCCS system]

 

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1] Main specification: 

1) Application: For Nylon sheathing 

2) Out put capacity: 20kg/hr (Nylon) 

3) Conductor dia.: 10mm Max. (or customer's option) 

4) Finishing dia.: 12mm Max. (or customer's option) 

5) Type of X-head: Custom design 

6) Center height: 1000mm. 

7) Driven motor: 10HP AC motor for extruder 

8) CCCS: Synchronize speed control

2] Machine composition: 

1) 35mm Extruder(Nylo screw)........1 set 

2) X-head for flat tape............ 1 set(option) 

3) Temperature control panel........1 set 

4) Laser detector meter.............1 set(option) 

5) 50Kg hopper dryer & auto loader..1 set 

6) Driven motor with control panel..1 set 

7) Spare parts......................1 lot 

8) CCCS system: MMI + PLC.......... 1 set

3] Detail specifications: 

1) 35mm Extruder

(1) Screw 

a) Type: Nylon extrusion screw. 

b) Screw dia: 35mm/OD. 

c) Out put capacity: 50Kg/Hr(soft PVC) 

d) L/D: 24 (effective length) 

e) C/R: 4.0 or customer's option 

f) Material used: SACM1

 g) Treatment: to be nitrogenous treated after pressing processing, heat treatment to be practice before hard chrome plating for concave portion. hardness up to 80 Hs

(2) Cylinder 
a) Cylinder dia: 35mm/ID with tolerance 
b) Material: SACM 1 
  1. (3) Gear box a) Type: Worm gear box. b) Material of gear box: cast iron c) Lubrication: Grease oil lubricating. d) Transmission: AC motor > timming belt > gear box > screw
  2. (4) Crosshead(Option) a) Type: Fixed center type b) Clamp: Shell mouth type clamp c) Wire size: 12mm dia Max. after insulation
  3. (5) Heating and cooling a) Heating:
  4. Cylinder portion: casting aluminum with inner trough type covered by band heaters total 3 portions (6.0KW heater total)

    Neck & X-head: Designed by option

    b) Cooling: Cylinder: by cooling fan 3 sets Neck & X-head: by natural air cooling

    2) Temperature control panel

    (1) Temperature controller: a) Type of temperature controller: PID type + SSR b) Accuracy of temperature controller: +/- 1℃ c) Brand of temperature controller: RKC JAPAN d) No. of temperature controllers: 5 sets total
    Cylinder zones: 3 sets Neck: 1 set x-head: 1 set
(2) Control panel:

    a) Type: Self stand type, to be installed together with other in line extruders

    b) Panel composition:

1. Power source on/off switch

2. Voltage meter

3. Ampare meter for each zone of heater

4. temperature controllers

5. On/off switch for heaters.

6. On/off switch for cooling blowers.

7. calendar timer

    8. Lasermeter(option) 3) Driven motor c/w control panel

    (1) Driven motor: 10HP AC motor, 1450RPM

    (2) AC drive: Fuji Inverter 4) Hopper dryer and auto loader

    (1) Hopper dryer a) Type: cone type with automatic heat dryer b) Capacity: 20kg Nylon c) Shape: a viewing window, a take out port and a shutter
    to be fitted d) Drying temperature: 100 C degree Max.
  1. (2) Auto-loader a) Type: vacuum type b) Capacity: 50kg/hr c) Conveying height: 4 Meters
  2. 5) Spare parts

    (1) Cooling blower for cylinder...1 set

    (2) Thermal couple ...............3 pcs 6) Excluding items: (option)
    (1) Cross Head
    (2) Foundation work
  3. (3) Electric wiring work for foundation
  4. (4) Piping work for foundation 7) Operation direction: Right hand(from left to right)

Reference For 35mm Nylon Extruder

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